Case Studies

Real projects, real results. See how transparent OEM manufacturing delivers competitive advantage.

Medical IoT Device
Medical Device

Remote Patient Monitoring System

Challenge

UK medtech startup needed CE-marked IoT device with Class IIa medical certification. Previous supplier communication was poor, causing 6-month delays.

Solution

  • UK project manager coordinated entire development
  • Medical-grade PCBA design with ISO 13485 processes
  • Overmoulded enclosure for IP67 rating
  • Cloud platform integration with NHS compliance

Results

  • CE marking achieved in 8 months (vs. 14 months typical)
  • 99.6% QC pass rate across 10,000 unit production
  • Clear weekly video updates throughout project
  • Unit cost 35% below UK manufacturing quotes
Consumer Electronics

Smart Home Security Hub

Challenge

Established UK brand needed 50,000 units for Christmas launch. Previous Asian supplier delivered late with 12% failure rate.

Solution

  • Complete DFM review improved manufacturability
  • Automated functional test rig design
  • Multi-cavity tooling for high-volume production
  • UK project manager on daily calls during ramp-up

Results

  • Delivered 2 weeks ahead of schedule
  • 99.8% QC pass rate (vs. 88% previously)
  • Real-time production dashboard access
  • £120k cost savings vs. UK manufacturing
Smart Home Hub
Industrial Controller
Industrial Equipment

Harsh Environment Controller

Challenge

Industrial automation company needed robust controller for oil & gas sector. ATEX compliance required. Complex multi-material assembly.

Solution

  • ATEX-certified electronics design
  • Die-cast aluminum housing with IP68 rating
  • Conformal coating for PCB protection
  • Temperature cycling from -40°C to +85°C

Results

  • ATEX certification achieved first time
  • Zero field failures in 2 years
  • UK engineer on-site during qualification
  • 30% lower cost than German alternatives

Additional Success Stories

Wearable Fitness Device

Sector: Consumer Health

Volume: 100,000 units

Key Achievement: 45% cost reduction vs original quote, waterproof design validated to 5ATM.

Agricultural IoT Sensor

Sector: AgriTech

Volume: 25,000 units

Key Achievement: Solar-powered, 5-year battery life, LPWAN connectivity, IP67 enclosure.

Point-of-Sale Terminal

Sector: Retail

Volume: 15,000 units

Key Achievement: PCI DSS compliance, custom Android firmware, 3-year warranty support.

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